Replacing The Pit Boss Igniter Fuse: A Step-By-Step Guide

Are you having trouble starting your Pit Boss grill? It could be a blown igniter fuse. Luckily, replacing the fuse is a simple fix that can save you time and money from having to replace the entire igniter system.

In this step-by-step guide, we will walk you through the process of replacing the Pit Boss igniter fuse so you can get back to grilling in no time.

First, we will help you identify the problem and turn off the grill to ensure your safety. Then, we will guide you through locating and removing the blown fuse and replacing it with a new one.

Finally, we will show you how to reconnect the igniter and test the grill to ensure it is working properly. By following this guide, you will be able to save money on repairs and keep your Pit Boss grill in top working condition.

Identify the Problem

So, you’re standing in front of your pit boss grill, and you notice that the igniter isn’t working – don’t worry, we’ve got you covered.

The first step in replacing the pit boss igniter fuse is identifying the problem. You might already have a hunch that it’s the fuse, but it’s always a good idea to do a quick check before diving into the repair.

To identify the problem, start by turning off the gas supply and unplugging the grill. Then, remove the cooking grates and the heat shields to access the igniter and the fuse. Check if the igniter is sparking when you press the ignition button. If it’s not, then it’s likely that the fuse has blown.

Next, locate the fuse and inspect it for any signs of damage, such as discoloration or a broken wire. If the fuse looks fine, you can use a multimeter to test it for continuity. If there’s no continuity, then the fuse is definitely blown and needs to be replaced.

With the problem identified, you’re ready to move on to the next step of replacing the pit boss igniter fuse.

Turn Off the Grill and Disconnect the Igniter

First, make sure to turn off your grill and unplug the igniter to ensure a safe and successful replacement process. This step is crucial to avoid any accidents or injuries while working on your grill. It’s also recommended to wait for your grill to cool down before proceeding with the replacement.

Once you’ve turned off your grill and disconnected the igniter, you can start removing the old fuse. Check your grill’s manual for instructions on how to access the igniter and fuse. Typically, you’ll need to remove the grill grates and heat deflectors to access the igniter. Then, you can unscrew the igniter cap and remove the old fuse.

Before installing the new fuse, make sure to inspect the igniter and wiring for any damage or wear and tear. If you notice any issues, it’s best to replace those components as well. Once you’re ready, insert the new fuse into the igniter and screw the cap back on.

Finally, reconnect the igniter and test it out to make sure it’s working properly.

  • Remember to wear gloves and safety glasses to protect yourself while handling the igniter and fuse.
  • Double-check that your grill is completely turned off and unplugged before beginning the replacement process.
  • Keep a spare fuse in case of future issues with your igniter.
  • If you’re unsure about any steps or don’t feel comfortable doing the replacement yourself, it’s best to contact a professional.

By following these steps, you’ll be able to turn off your grill and disconnect the igniter safely and easily. Remember to take your time and be careful while working on your grill to ensure a successful replacement process.

Locate the Igniter Fuse

Now that you’ve turned off the grill and disconnected the igniter, it’s time to locate the igniter fuse.

This is an important step in replacing the pit boss igniter fuse. There are different types of fuses, so it’s important to know how to identify a blown fuse.

Types of Fuses

There are various types of fuses that you can use to replace the pit boss igniter fuse, each with its own unique properties and benefits. The most common type of fuse is the standard glass tube fuse. This type of fuse is easy to find and replace, and it’s also relatively inexpensive.

However, it’s important to note that glass tube fuses are not as durable as other types of fuses, and they may need to be replaced more frequently. Another type of fuse that you can use to replace the pit boss igniter fuse is the ceramic fuse.

Ceramic fuses are more durable than glass tube fuses, and they’re also resistant to high temperatures and shock. This makes them a good choice for use in high-performance applications, such as the pit boss igniter. However, ceramic fuses are generally more expensive than glass tube fuses, and they may be more difficult to find in some areas.

Ultimately, the type of fuse that you choose will depend on your specific needs and preferences.

How to Identify a Blown Fuse

Don’t panic if your grill suddenly stops working – identifying a blown fuse is a simple process that can save you time and money. Before you start replacing fuses, you need to identify which one is blown. The first thing you need to do is to unplug the grill from the power source. Then, inspect the fuse for signs of damage. A blown fuse will have a broken wire or a darkened glass case. If the fuse looks intact, you can use a multimeter to test it for continuity. If the multimeter shows no continuity, the fuse is blown.

To make it easier for you to identify a blown fuse, here is a table that shows the common types of fuses used in grills, their amperage rating, and their corresponding colors:

Fuse Type Amperage Rating Color
AGC 1-30 Glass
MDL 1/10 – 30 Glass
ABC 1/10 – 30 Ceramic
SFE 1 – 30 Glass
GMA 1/32 – 15 Glass

Knowing the type and amperage rating of your grill’s fuse can help you quickly identify a blown fuse. By following these simple steps, you can easily replace a blown fuse and get your grill up and running in no time.

Remove the Blown Fuse

First, you’ll need to locate and remove the blown fuse from the igniter. This can be done by following these simple steps:

  1. Turn off the gas supply and unplug the pit boss grill from the power source.
  2. Locate the igniter module and remove its cover by unscrewing the screws that hold it in place.
  3. Look for the fuse, which is a small cylindrical object with metal ends. It’s usually located near the igniter button or the battery compartment.
  4. Gently pull the fuse out of its holder, making sure not to damage any surrounding wires.

Once you have removed the blown fuse, it’s important to inspect the fuse holder and surrounding wires for any signs of damage or corrosion. If you notice any issues, it’s best to address them before installing the new fuse.

Replacing the fuse is straightforward. Insert a new fuse into the holder and secure it in place. Make sure to use a fuse that matches the specifications of your pit boss grill, as using an incorrect fuse can cause damage to the igniter module or other components. Once the new fuse is installed, replace the cover and turn on the gas supply and power source.

By following these simple steps, you can remove the blown fuse from the pit boss igniter and replace it with a new one, ensuring your grill continues to function properly. Remember to always exercise caution when working with electrical components and to consult the user manual or a professional if you have any doubts or concerns.

Replace the Fuse

Now that you’ve successfully removed the blown fuse, it’s time to replace it. Here’s a step-by-step guide on how to replace the fuse:

  1. Take out the new fuse from its packaging and make sure it matches the blown fuse. Check the amperage rating and voltage to ensure they’re the same.

  2. Place the new fuse in the same location where the blown fuse was. Make sure it fits snugly into the fuse holder and that it’s not loose.

  3. Once the new fuse is in place, put the igniter back together and test it. If it works, then congratulations! You’ve successfully replaced the fuse and your pit boss igniter should be working properly.

Remember, safety should always come first. Before you start working on your pit boss igniter, make sure it’s disconnected from any power source. Always wear protective gear and follow the manufacturer’s instructions. With these precautions in mind, replacing the fuse should be a simple and straightforward process.

Reconnect the Igniter and Test the Grill

Once you’ve ensured that the new fuse is securely in place, you can move on to reconnecting the igniter and testing the grill to ensure it’s in working order. To reconnect the igniter, simply plug it back into its socket. Make sure it’s properly connected and that the wires aren’t loose or disconnected.

Once the igniter is reconnected, it’s time to test the grill. Turn on the gas and light the grill using the igniter button. If the grill ignites and heats up properly, then you’ve successfully replaced the pit boss igniter fuse. Congratulations!

If the grill doesn’t light, then there may be a problem with the igniter or the gas supply. In this case, it may be necessary to call a professional for further assistance.

In any case, it’s important to always follow proper safety precautions when working with your grill. Make sure the gas is turned off and that the grill is cool before attempting any repairs.

With these steps and a little bit of patience, you can easily replace the pit boss igniter fuse and get your grill back up and running in no time.

Preventing Future Issues

To avoid future grill issues, it’s crucial to regularly clean and maintain your grill, ensuring that all parts are functioning correctly.

One of the best ways to prevent issues is by cleaning the grill grates after every use, scraping off any food debris and grease. You should also clean the burner tubes and inspect them for any blockages.

Additionally, check the propane tank for leaks and replace it if necessary. Another important step to prevent future issues is to use high-quality fuel. Low-quality fuel can cause clogs and other problems in your grill.

It’s also essential to store your grill properly, keeping it covered and protected from the elements when not in use. This will prevent rust and other damage to the grill’s components.

Finally, if you notice any issues with your grill, don’t ignore them. Address them promptly to prevent further damage. Regular maintenance and prompt repairs can help you avoid costly repairs and keep your grill functioning properly for years to come.

By taking these simple steps, you can enjoy delicious grilled food without any hassle or worry.


Congratulations, you’ve successfully replaced the igniter fuse on your Pit Boss grill! By following these simple steps, you’ve saved yourself time and money by avoiding a costly repair or replacement.

Remember, identifying the problem is the first step in any repair process, so always take the time to troubleshoot before making any major decisions.

To prevent future issues, make sure to keep your grill clean and well-maintained. Regularly cleaning the grates, burners, and other components will help keep your grill running smoothly and extend its lifespan.

Additionally, consider investing in a grill cover to protect it from the elements and prevent moisture from damaging the internal components. With these tips in mind, you can continue to enjoy delicious grilled meals for years to come!