Pit Boss Smoker Not Heating Up: A Guide To Troubleshooting And Repair

Having a Pit Boss smoker not heating up can be frustrating, especially when you’re looking forward to a deliciously smoked meal. However, before you give up and order takeout, it’s important to know that there are several troubleshooting steps you can take to get your smoker up and running again.

In this guide, we’ll walk you through the most common causes of a Pit Boss smoker not heating up and how you can fix them.

First, we’ll cover the basics, such as checking the power source and inspecting the heating element. Then, we’ll move on to more specific issues like the temperature control, igniter, and how to contact customer support if needed.

By the end of this guide, you’ll have the knowledge and tools to troubleshoot and repair your Pit Boss smoker, and even prevent future heating issues.

So, let’s get started!

Key Takeaways

  • Regular maintenance is important to ensure proper functioning and longevity of the smoker.
  • Checking the power source, heating element, temperature control, and wiring connections are crucial troubleshooting steps.
  • Contacting customer support is recommended if all troubleshooting methods fail or if there is significant damage to the smoker.
  • Proper airflow is essential for achieving perfect results and preventing issues with heating.

Check the Power Source

Before you start taking apart your pit boss smoker, make sure to check the power source – it could be as simple as a tripped circuit breaker or unplugged cord!

The first thing you should do is check if the smoker is plugged in correctly. Make sure that the cord is firmly connected to both the smoker and the power source.

If the smoker is plugged in correctly, then the next thing to check is the circuit breaker. Look for the circuit breaker box and see if the breaker that controls the power to the smoker has tripped. You can tell if a circuit breaker has tripped if the switch is in the OFF position.

If it has tripped, simply switch it back on and try turning on your smoker again.

If the power source is not the issue, then there might be a problem with the heating element or temperature control system. In this case, it’s best to call a professional to diagnose and repair the issue. Attempting to fix it yourself could cause further damage and void any warranties.

It’s always better to be safe than sorry when it comes to electrical appliances.

Inspect the Heating Element

When inspecting the heating element of your pit boss smoker, there are a few key points to keep in mind. First, you’ll want to look for any signs of damage such as cracks or breaks.

Next, it’s important to clean the heating element thoroughly to ensure it’s functioning at its best.

And finally, if the heating element is beyond repair, it may be necessary to replace it entirely. By following these steps, you can ensure your pit boss smoker is heating up properly and producing delicious, perfectly cooked food.

Look for Signs of Damage

Take a close look at your pit boss smoker to see if there are any signs of damage that may be causing it to not heat up properly. Don’t ignore even small cracks or chips, as they can affect the smoker’s performance and ultimately ruin your BBQ experience.

Here are some specific signs of damage to look for:

  • Check the heating element for any visible breaks or cracks.
  • Look for any rust or corrosion on the heating element or other metal parts.
  • Inspect the wiring for any frays or breaks.
  • Check the temperature probe for any signs of damage or wear.

If you notice any of these signs of damage, it’s important to address them as soon as possible to prevent further issues with your pit boss smoker. Depending on the type and severity of the damage, you may be able to repair it yourself or you may need to seek professional assistance.

Either way, taking the time to identify and address any damage will help ensure that your pit boss smoker is operating at its best and providing you with delicious, perfectly cooked BBQ every time.

Clean the Heating Element

To ensure your BBQ is always cooked to perfection, make sure you regularly clean the heating element on your pit boss smoker. The heating element is the part of your smoker that produces the heat, so it’s important to keep it clean and free of any debris or buildup. Here’s a step-by-step guide to cleaning your pit boss smoker’s heating element:

Materials Needed Steps
Soft-bristled brush 1. Turn off and unplug your smoker.
Mild dish soap 2. Wait for the smoker to cool down completely.
Water 3. Use a soft-bristled brush to gently scrub the heating element.
Towel or rag 4. Mix mild dish soap and water in a bowl.
5. Dip the brush into the soapy water and scrub the heating element.
6. Wipe the heating element with a damp towel or rag to remove any remaining soap.
7. Let the heating element dry completely before using your smoker again.

Regularly cleaning your pit boss smoker’s heating element will not only ensure that your BBQ is always cooked to perfection, but it’ll also prolong the life of your smoker. Keeping the heating element clean will prevent it from overheating or malfunctioning, which can lead to costly repairs or even a replacement. So, take the time to clean your pit boss smoker’s heating element and enjoy delicious BBQ for years to come.

Replace the Element if Necessary

If you want to ensure that your BBQ is always cooked to perfection and your smoker functions properly, it’s important to consider replacing the heating element if necessary.

Here are some steps you can take to replace the element and get your pit boss smoker heating up again:

  1. First, disconnect the smoker from the power source to avoid any accidents.

  2. Locate the heating element and remove it from the smoker by unscrewing any bolts or screws holding it in place.

  3. Take note of the wiring connected to the element and disconnect it carefully.

  4. Install the new heating element by reversing the steps you took to remove the old one. Make sure to securely fasten any bolts or screws and reconnect the wiring properly before plugging the smoker back in.

By following these steps, you can easily replace a faulty heating element and get your pit boss smoker back to working order. Don’t let a malfunctioning heating element ruin your BBQ experience – take action and get it fixed as soon as possible.

Check the Temperature Control

First, you should make sure that the temperature control on your pit boss smoker is properly set and functioning. Check the thermometer on the smoker to see if the temperature is accurate. If it’s not, adjust the temperature control knob to see if that changes the temperature.

If the temperature still doesn’t change, you may need to replace the temperature control unit. If the temperature control unit is functioning correctly, check the wiring and connections between the temperature control unit and the heating element. Make sure all the connections are secure and there are no loose wires.

If there are any loose wires or faulty connections, this could be the reason why your pit boss smoker isn’t heating up properly. If you’ve checked the temperature control unit and the wiring and connections, and your pit boss smoker still isn’t heating up, it may be time to call in a professional.

They can diagnose the problem and make any necessary repairs. Don’t try to fix the problem yourself if you’re unsure or inexperienced, as it could be dangerous and cause further issues.

Clean the Smoker

To properly maintain your Pit Boss smoker, it’s important to regularly clean it. Start by removing any debris or buildup from the smoker, such as excess ash or grease. This will ensure that the smoker is running efficiently and prevent any potential fire hazards.

Next, check the airflow to make sure it’s not obstructed by any leftover debris or buildup.

A clean smoker will not only improve the quality of your food, but also increase the lifespan of your smoker.

Remove Any Debris or Buildup

Clear out any debris or buildup inside the smoker before attempting any repairs, as these can obstruct the flow of heat and prevent your pit boss smoker from functioning properly.

Begin by unplugging the smoker and allowing it to cool down completely. Once it’s cool, remove the grates and any other removable parts to gain access to the interior of the smoker.

Use a brush or vacuum to remove any ash, soot, or other debris that has accumulated on the walls, floors, and ceiling of the smoker. Be sure to pay close attention to the air intake and exhaust vents, as these can easily become clogged with debris.

Use a toothbrush or other small brush to gently clean these areas, being careful not to damage any of the internal components. Once all debris has been removed, replace the grates and other parts and plug the smoker back in.

With any luck, this simple step may be all that’s needed to get your pit boss smoker heating up properly again.

Check the Airflow

Ensuring proper airflow is crucial for achieving perfect results from your smoker, so let’s take a closer look at this important step. The first thing to check is the vents. Make sure they’re not obstructed or closed, and if they’re clogged, use a brush or vacuum to clean them out.

You should also check the door gasket to ensure it’s not damaged or worn out. A damaged gasket will allow air to escape, which can cause the smoker to not heat up properly.

Next, check the placement of the wood chips or pellets. If they’re blocking the air intake, it can affect the airflow and cause the smoker to not heat up. Additionally, make sure the chimney or exhaust vents are not obstructed. This can cause a buildup of smoke and heat, which can lead to a fire hazard.

Lastly, check the fan or blower to ensure it’s working properly. If it’s not, it can affect the airflow and cause the smoker to not heat up. By following these steps, you can ensure proper airflow and get your pit boss smoker back to working like new.

  • Check the vents for any obstructions or blockages.
  • Inspect the door gasket for any damage or wear.
  • Ensure the wood chips or pellets are not blocking the air intake.
  • Check the chimney or exhaust vents for any obstructions or blockages.

Check the Igniter

When troubleshooting your pit boss smoker not heating up, it’s important to check the igniter. Start by inspecting it for any visible damage, such as cracks or breaks. If it looks damaged, you may need to replace it.

If it looks fine, try cleaning it to ensure it’s working properly. If the igniter still isn’t working after cleaning, it may be time to replace it.

Inspect for Damage

Take a close look at your pit boss smoker, scanning its exterior for any noticeable damage that could be causing your heating issues. Inspect the gasket around the door and make sure it’s properly sealing to prevent heat from escaping.

Check for any cracks or holes in the body of the smoker that could be causing heat loss. Also, look at the chimney and make sure it’s clear of any debris or obstructions that could be preventing proper airflow.

If you find any damage, try to repair it as soon as possible. Small cracks or holes can be filled with high-temperature silicone or a metal patch. If the damage is too severe, you may need to replace parts of the smoker.

Keep in mind that damage to the smoker can lead to more serious issues down the line, so it’s important to address any problems as soon as possible. By inspecting for damage, you can ensure that your pit boss smoker is functioning properly and producing the best results possible.

Clean the Igniter

Now that you’ve inspected for any signs of damage, it’s time to move on to the next step in troubleshooting your pit boss smoker. If your smoker still isn’t heating up, it’s possible that the igniter may need to be cleaned.

Over time, the igniter can become clogged with debris, which can prevent it from working properly. To clean the igniter, first turn off the smoker and unplug it from the power source.

Locate the igniter, which is typically located near the burn pot. Use a soft-bristled brush to gently clean the igniter tip, being careful not to damage it. You can also use a small amount of rubbing alcohol and a cotton swab to clean it more thoroughly.

Once you have cleaned the igniter, plug the smoker back in and turn it on to see if it heats up properly. If cleaning the igniter doesn’t solve the problem, you may need to replace it entirely.

Replace the Igniter if Necessary

If you’re still having trouble getting your smoker to heat properly, it may be time to replace the igniter. The igniter is a critical component of your smoker that helps to ignite the fuel source and get your smoker up to temperature.

Over time, igniters can become damaged or worn out, which can result in your smoker failing to heat up properly. To replace the igniter, you’ll need to first purchase a replacement part that is compatible with your specific model of pit boss smoker.

Once you have the replacement part, you’ll need to follow the manufacturer’s instructions for removing the old igniter and installing the new one. This may involve removing certain screws or other components from your smoker, so be sure to take your time and follow the instructions carefully.

With a new igniter in place, you should be able to get your smoker up and running like new again.

Contact Customer Support

For assistance, you can contact customer support to help with troubleshooting your pit boss smoker that isn’t heating up. This step can be helpful if you’ve exhausted all other troubleshooting methods and you’re still unable to figure out why your smoker isn’t heating up.

The customer support team is trained to handle such issues and will provide you with the necessary guidance to get your smoker working again. When you contact customer support, you’ll need to provide them with details about your pit boss smoker, such as the model, serial number, and the issue you’re facing. This will help them to identify the problem quickly and provide you with the appropriate solution.

They may ask you to perform a few checks or tests to diagnose the issue, and they’ll guide you through the process step by step. If your pit boss smoker is still under warranty, customer support will help you arrange for a repair or replacement. However, if your smoker is out of warranty, they may still be able to provide you with some guidance on how to repair it yourself or recommend a professional repair service.

Remember that contacting customer support should be one of the last steps in your troubleshooting process, after you’ve tried all other methods. With their help, you can get your pit boss smoker working again in no time.

Prevent Future Issues

To avoid potential problems in the future, it’s important to regularly clean and maintain your pit boss smoker. Make sure to clean the grates and interior of the smoker after each use, as residual smoke and grease can build up and cause issues with heating. If you notice any build-up or debris, use a grill brush or scraper to remove it.

In addition to cleaning, it’s also important to regularly check and replace any damaged or worn out parts. This includes the heating element, temperature probe, and ignition system. By keeping these parts in good condition, you can help ensure that your smoker continues to function properly and consistently heat up to the desired temperature.

Finally, it’s important to store your pit boss smoker in a dry and protected area, especially during the off-season or when not in use. This can help prevent rust and other damage that can affect the smoker’s performance.

By following these maintenance tips, you can help prevent future issues and ensure that your pit boss smoker continues to provide delicious and flavorful smoked meats for years to come.


In conclusion, troubleshooting and repairing your Pit Boss smoker not heating up can be a manageable task if you follow the right steps. Start by checking the power source, inspecting the heating element, and examining the temperature control.

If these components are functioning correctly, clean your smoker and check the igniter. If you still encounter issues, contact customer support for further assistance.

To prevent future issues, ensure that you regularly clean your smoker and inspect its components. Proper maintenance and care will extend the lifespan of your smoker and prevent potential problems from arising.

With these tips in mind, you can enjoy delicious smoked meats and other dishes without worrying about your smoker malfunctioning.