How To Replace The Controller On Your Pit Boss 1150: A Step-By-Step Guide

Are you experiencing issues with the controller on your Pit Boss 1150? Maybe it’s not holding temperature or it’s not displaying the correct readings. Whatever the problem may be, replacing the controller is a simple solution that can have your grill back up and running in no time.

In this step-by-step guide, we will walk you through the process of replacing the controller on your Pit Boss 1150. From identifying the problem to testing your grill after the replacement, we’ve got you covered.

So put on your DIY hat and let’s get started!

Identify the Problem with Your Controller

If you’re frustrated with your pit boss 1150’s controller, it’s time to identify the problem and make a change.

The first step is to take a close look at the controller and determine what’s not working. Is the display not showing any information? Are the buttons not responding when you press them? Is your smoker not heating up to the desired temperature?

Once you’ve identified the problem with your controller, it’s time to start thinking about a replacement. Do your research and find a controller that’s compatible with your pit boss 1150. Look for reviews from other pit boss owners to find a controller that’s reliable and easy to use.

When you’re ready to replace the controller, make sure you have all the necessary tools and equipment on hand. You’ll need a screwdriver, pliers, and possibly some wire cutters.

Follow the manufacturer’s instructions carefully to ensure that you install the new controller correctly. With a little patience and some technical know-how, you’ll have a brand new controller that will help you create delicious meals on your pit boss 1150.

Source Replacement Parts

When sourcing replacement parts, you’ll want to make sure you’re getting the right ones for your specific model. The last thing you want to do is order the wrong part and have to go through the hassle of returning it. To ensure you’re getting the correct replacement parts for your Pit Boss 1150, you can check the product manual or contact the manufacturer directly.

Before making any purchases, it’s also important to compare prices from different retailers to get the best deal. Some popular online retailers for grill replacement parts include Amazon, Home Depot, and Walmart. You can also check with your local hardware store or grill supply shop to see if they carry the parts you need.

To help you get started, here is a table of some common replacement parts for the Pit Boss 1150, along with their part numbers and prices from different retailers:

Part	Part Number	Amazon Price	Home Depot Price	Walmart Price
Digital Control Board	PB1100PS1	$89.99	$89.99	$89.99
Temperature Probe	P-1035	$21.99	$21.99	$21.99
Igniter	P-1013	$17.99	$17.99	$17.99
Auger Motor	P-1019	$49.99	$49.99	$49.99
Fan Motor	P-1035	$34.99	$34.99	$34.99

With this information, you can easily find and purchase the replacement parts you need to replace the controller on your Pit Boss 1150. Just remember to double-check the part numbers and compare prices before making your purchase.

Prepare Your Grill for Controller Replacement

Before you begin replacing the controller on your Pit Boss 1150, make sure the grill is turned off and unplugged. You’ll also need a few tools, including a screwdriver, pliers, and wire cutters.

Additionally, it’s important to take some safety precautions.

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Safety Precautions

First things first, always make sure to take necessary safety precautions when replacing the controller on your Pit Boss 1150. This is to ensure that you don’t harm yourself or others while conducting the replacement. Here are some safety measures that you should keep in mind:

• Wear protective gear such as gloves and safety glasses to prevent any injuries caused by sharp edges or flying debris.

• Ensure that the grill is completely turned off and unplugged from any electrical source before starting the replacement process.

• Keep a fire extinguisher close by in case of any emergencies.

It’s also important to note that you should only attempt to replace the controller if you’re confident in your abilities to do so. If you’re unsure, it’s always best to seek help from a professional or someone with experience in conducting such replacements.

Taking the necessary safety measures can help ensure a successful replacement without any injuries or damage to your grill.

Tools You Will Need

To get started on this task, you’ll need some essential tools that will help you in replacing the controller on your Pit Boss 1150, such as a screwdriver, pliers, and a wire cutter. These tools are commonly found in most households, but if you don’t have them, you can easily purchase them from your local hardware store.

Below is a table that lists the tools you’ll need, as well as their uses. Make sure to have these tools on hand before starting the replacement process to ensure a smooth and efficient repair.

Tool	Purpose
Screwdriver	To remove screws from the controller and the grill
Pliers	To hold and manipulate wires
Wire Cutter	To cut wires to the appropriate length
Electrical Tape	To secure wires and prevent exposed metal
Replacement Controller	To replace the faulty controller

Having these tools on hand will make the replacement process much easier and less time-consuming. With the right tools and a little bit of knowledge, you’ll be able to replace your Pit Boss 1150 controller in no time!

Remove the Old Controller

Now it’s time to remove the old controller from your Pit Boss 1150. Don’t worry, it’s not as difficult as it may seem.

In this step-by-step guide, we’ll walk you through the process and provide some tips for safe and easy removal.

Step-by-Step Guide to Removing Your Old Controller

You might feel a sense of satisfaction as you prepare to remove your old controller and begin the process of upgrading your Pit Boss 1150. But before you get started, make sure you’ve got the necessary tools on hand. You’ll need a screwdriver, pliers, wire cutters, and a heat gun or hair dryer.

Now, here’s a step-by-step guide to removing your old controller:

• Unplug the smoker from the power source.

• Remove the grill grates and heat shield from the smoker.

• Locate the controller and disconnect any wires or connectors attached to it.

• Use your screwdriver to remove the screws holding the controller in place.

• Gently remove the controller from its housing.

With these simple steps, you’ll be well on your way to replacing your old controller with a new and improved one.

Just remember to take your time and be patient as you work through the process. Soon enough, you’ll be enjoying perfectly smoked meats with your upgraded Pit Boss 1150.

Tips for Safe and Easy Removal

By ensuring you have the proper tools and taking the time to carefully disconnect wires and remove screws, you can safely and easily remove the old controller from your Pit Boss 1150.

First, make sure you have a screwdriver with the correct size and shape for the screws on your controller. Using the wrong size or shape can damage the screws or strip them, making them much harder to remove. You may also need pliers or wire cutters to disconnect wires from the old controller.

When disconnecting wires, take your time and be gentle. Some wires may be delicate or have small connectors that can break or get stuck. If you encounter a wire that is difficult to remove, try wiggling it gently or using pliers to grip the connector and wiggle it free.

Remember to label each wire as you disconnect it so you can easily connect them to the new controller. By following these tips, you can safely and easily remove the old controller from your Pit Boss 1150.

Install the New Controller

Next up, it’s time to install the new controller onto your Pit Boss 1150. First, carefully connect the wires from the new controller to the corresponding wires on your grill. Make sure to double-check that each wire is securely connected and in the correct spot before moving on to the next step.

Once all the wires have been connected, attach the new controller to the mounting bracket on your grill. Use the screws provided with the new controller to securely attach it to the bracket. Make sure the controller is level and firmly attached before moving on.

Plug in the power cord to the new controller and turn on your grill. Test the new controller to make sure it’s working properly. If everything is functioning correctly, you’re all set! You’ve successfully installed a new controller on your Pit Boss 1150 and can now enjoy all the benefits of a fully functioning grill.

Test Your Grill

Before proceeding further, it’s essential to ensure that your grill is functioning correctly after installing the new controller. Turn on the grill and let it heat up for about 10-15 minutes. Check the temperature gauge to ensure that it’s displaying the correct temperature. If the temperature gauge is off, you may need to recalibrate it.

To recalibrate the temperature gauge, follow these steps:

1. Remove the temperature gauge from the grill.
2. Fill a cup with ice and add a small amount of water.
3. Insert the temperature gauge into the ice water and wait 2-3 minutes.
4. The temperature gauge should read 32 degrees Fahrenheit. If it doesn’t, adjust it using a pair of pliers until it reads 32 degrees Fahrenheit.

Once you’ve verified that the temperature gauge is accurate, it’s time to test the grill’s functionality. Check to see if the grill is heating up evenly. You can do this by placing a few pieces of bread on the grill grates. The bread should toast evenly across the entire surface. If it doesn’t, you may need to adjust the position of the heat deflector or grates to ensure even heating.

Testing your grill is an essential step after installing a new controller. Take the time to ensure that your grill is heating up correctly and that the temperature gauge is accurate. If you encounter any issues, don’t hesitate to refer to the manufacturer’s instructions or contact customer service for assistance. With a little bit of patience and troubleshooting, you can have your Pit Boss 1150 up and running like new in no time!

Maintenance Tips for Your New Controller

Now that you’ve installed the new controller, it’s important to keep it well-maintained to ensure it lasts as long as possible. Here are some maintenance tips to keep in mind:

First, regularly clean the controller and its wires. Use a soft cloth or brush to remove any dust or debris that may have accumulated on the surface. Don’t use water or any cleaning solution, as this may damage the components.

Second, regularly check the connections between the controller and the grill. Make sure they are tightly secured and free of any corrosion or rust. A loose or corroded connection may cause the controller to malfunction or stop working altogether.

Keep the controller protected from extreme weather conditions. If you plan to store your grill outside, invest in a cover to protect it from rain, snow, and other elements. Additionally, if you plan to use your grill in cold temperatures, consider using a thermal blanket to keep the controller warm and functioning properly.

Maintenance Tips
Clean the controller and wires regularly	Check connections regularly	Protect from extreme weather conditions

By following these simple maintenance tips, you can ensure that your new controller runs smoothly and lasts for years to come. Taking care of your grill and its components will not only save you time and money in the long run, but it will also ensure that you are able to enjoy delicious meals cooked to perfection every time you fire up your pit boss 1150.