How to Clean Kamado Joe Gasket Replacement

Are you tired of dealing with a worn-out gasket on your Kamado Joe grill? Don’t worry, we’ve got you covered!

In this article, we’ll show you step-by-step how to clean and replace your Kamado Joe gasket. With just a few simple tools and materials, you’ll have your grill looking and functioning like new in no time.

So grab your gloves and let’s get started!

Assessing the Condition of Your Kamado Joe Gasket

Before you begin cleaning, it’s important to assess the condition of your Kamado Joe gasket. Evaluating gasket damage and identifying signs of gasket wear will help you determine whether it needs to be replaced or can still be salvaged.

To start, visually inspect the gasket for any visible signs of wear. Look for cracks, tears, or fraying along the edges. These are clear indications that your gasket is damaged and needs immediate attention.

Next, gently run your fingers along the gasket to check for any areas that feel rough or uneven. This could be a sign of deterioration, which can affect the gasket’s ability to provide a tight seal.

Another important aspect to evaluate is the gasket’s resilience. Press down on the gasket with your finger and release. If the gasket springs back into shape quickly, it is still in good condition. However, if it remains indented or fails to regain its shape, it may be time to consider a replacement.

Gathering the Necessary Tools and Materials

First, you’ll want to make sure you have all the tools and materials needed for the task at hand.

Choosing the right gasket material is crucial for a successful Kamado Joe gasket replacement. You want a material that is heat-resistant and can withstand the high temperatures inside your grill. One popular option is a fiberglass gasket, which is known for its durability and ability to create a tight seal. Another option is a silicone gasket, which is flexible and can adapt to the contours of your grill.

Understanding the importance of a properly sealed gasket is essential. A gasket acts as a barrier, preventing air and smoke from escaping, which helps maintain consistent temperatures and enhances the efficiency of your grill. Without a properly sealed gasket, you may experience temperature fluctuations and wasted fuel.

Now that you know the significance of choosing the right gasket material and understanding its importance, gather all the necessary tools and materials before you begin your Kamado Joe gasket replacement. This will ensure a smooth and successful installation process.

Removing the Old Gasket

Once you’ve gathered all the necessary tools and materials, you’ll need to carefully peel off the old gasket from your grill. To ensure a successful removal process and preserve the lifespan of your gasket, follow these steps:

  • Inspect the gasket: Take a close look at the gasket to identify any signs of wear and tear, such as cracks or fraying. This will help you determine the extent of the replacement needed.

  • Loosen the adhesive: Use a putty knife or scraper to gently lift the edges of the gasket. Be cautious not to damage the grill’s surface while doing this.

  • Peel off the gasket: Slowly peel off the gasket, applying steady pressure and working your way around the grill. Take your time to ensure you remove all traces of the old gasket.

  • Remove residue: Once the gasket is removed, inspect the grill’s surface for any adhesive residue. Use a suitable adhesive remover or rubbing alcohol and a cloth to clean off any remaining residue.

  • Clean and dry: After removing any residue, clean the grill’s surface with mild soap and water. Ensure it is completely dry before proceeding with the installation of the new gasket.

Cleaning the Surface for the New Gasket

To properly prepare your grill for the new gasket, make sure you thoroughly wipe down the surface using a damp cloth and mild soap. This step is crucial in ensuring a clean and smooth surface for the adhesive to bond effectively. Begin by removing any debris or residue from the old gasket, using a scraper or brush. Then, dampen a cloth with water and add a small amount of mild soap. Gently scrub the surface, paying close attention to any areas with stubborn stains or buildup. Rinse the cloth and wipe down the surface again to remove any soap residue. Allow the surface to air dry completely before proceeding with the next step.

Choosing the right adhesive is also important for a successful gasket replacement. Look for a high-temperature adhesive specifically designed for use with grills or smokers. Read the label carefully to ensure it is suitable for the type of gasket material you are using. Some adhesives require a curing time before the grill can be used, so make sure to follow the manufacturer’s instructions.

Applying the adhesive evenly and smoothly is key to achieving a strong bond. Use a small brush or applicator to spread the adhesive onto the surface, following the recommended application method. Allow the adhesive to dry and cure according to the instructions, and your grill will be ready for use with the new gasket.

Installing and Sealing the New Gasket

Before starting the installation, make sure you have all the necessary tools and materials on hand.

To properly install and seal the new gasket on your Kamado Joe, there are a few important steps to follow.

First, ensure that the surface where the gasket will be placed is clean and free from any debris. This will help the gasket adhere better and create a strong seal.

Next, carefully align the gasket along the edges of the grill, making sure it sits flush against the surface. Take your time during this step to ensure proper gasket alignment. Avoid any overlapping or gaps that could compromise the seal.

Once the gasket is aligned, gently press it down onto the surface, starting from one end and working your way to the other. Use your fingers or a small roller to firmly press the gasket onto the grill, ensuring it adheres evenly.

One common mistake to avoid is stretching the gasket too much during installation. This can cause the gasket to lose its shape and compromise its effectiveness. Instead, handle the gasket with care and apply it without excessive stretching.


In conclusion, cleaning and replacing the gasket on your Kamado Joe is a simple and straightforward process.

By assessing the condition of the gasket, gathering the necessary tools and materials, removing the old gasket, cleaning the surface, and installing and sealing the new gasket, you can ensure that your Kamado Joe is in optimal working condition.

Regular maintenance and care of your gasket will help extend the lifespan of your grill and ensure that you continue to enjoy delicious and perfectly cooked meals.