How to Build a Nexgrill Portable Grill One Burner

Are you ready to embark on the journey of building your very own Nexgrill portable grill?

In this step-by-step guide, we will show you how to assemble the grill, install the burner, connect the propane tank, and troubleshoot any potential issues.

With the right tools and materials, you’ll have your grill up and running in no time.

So grab your tools and let’s get started!

Gather All Necessary Tools and Materials

Before starting, make sure you have all the necessary tools and materials for building your Nexgrill portable grill.

The first step is to gather the tools needed. You will require a screwdriver, an adjustable wrench, and a pair of pliers. These tools will help you assemble the various parts of the grill and ensure a sturdy construction. Additionally, it is important to have a level and a tape measure to ensure the grill is properly aligned and balanced.

Next, gather the materials required for building your Nexgrill portable grill. You will need the grill body, which includes the main cooking area and the burner. Additionally, you will need the grill grates, the gas regulator and hose, and the control knobs. It is also important to have the necessary hardware, such as screws and bolts, to secure the different components together.

Having all the necessary tools and materials before you begin will make the process of building your Nexgrill portable grill much smoother. It will allow you to complete the assembly efficiently and ensure that you have everything you need at hand.

Step-By-Step Assembly Instructions

To start assembling your Nexgrill portable grill, attach the legs first. Make sure to follow the manufacturer’s instructions carefully to avoid common mistakes. Once the legs are securely attached, you can move on to the next step.

Here is a step-by-step guide to help you assemble your Nexgrill portable grill:

  1. Attach the legs: Place the legs in the designated slots on the bottom of the grill and secure them with the provided screws. Make sure they are tightly fastened for stability.

  2. Install the burner: Slide the burner into place and connect it to the gas supply according to the instructions. Double-check all connections to ensure they are secure and leak-free.

  3. Connect the ignition system: Attach the ignition system to the burner and make sure it is properly aligned for efficient lighting. Test the ignition to ensure it is working correctly.

  4. Install the cooking grates: Place the cooking grates onto the grill, making sure they are level and secure. These grates provide the surface for your food to cook evenly.

  5. Check for proper assembly: Before using your grill, inspect all parts to ensure they are correctly installed and tightened. This will help prevent any accidents or malfunctions during use.

Now that your Nexgrill portable grill is assembled, it’s important to know how to clean and maintain it properly. Regular cleaning will prolong the life of your grill and ensure optimal performance.

Here are some cleaning and maintenance tips:

  1. Clean the grates: After each use, remove the cooking grates and scrub them with a grill brush to remove any food debris or grease. Rinse them thoroughly and allow them to dry before reattaching.

  2. Empty and clean the grease tray: Regularly empty the grease tray and clean it with warm soapy water to prevent buildup. This will help prevent flare-ups and maintain the cleanliness of your grill.

  3. Check the gas supply: Before each use, inspect the gas supply line and connections for any leaks or damage. If you notice any issues, have them repaired before using the grill.

  4. Store it properly: When not in use, cover your Nexgrill portable grill with a weatherproof cover to protect it from the elements. Store it in a dry place to prevent rust and damage.

Tips for Proper Burner Installation

When installing the burner, make sure you carefully follow the instructions provided by the manufacturer to ensure proper installation. The burner is a crucial component of your portable grill, and maintaining it properly is essential for optimal performance and longevity.

To keep your burner in good condition, regular maintenance and cleaning are necessary. Before cleaning, make sure the burner has cooled down completely. Remove any food debris or grease buildup using a grill brush or a damp cloth. Be gentle to avoid damaging the burner.

Safety is paramount when using portable grills. Always read and follow the safety precautions provided by the manufacturer. Some general safety tips include keeping the grill at least 10 feet away from any combustible material, such as walls or trees. Never leave the grill unattended while in use and keep children and pets away from the grill area. Additionally, ensure that the grill is placed on a stable and level surface to prevent accidents.

Guide to Connecting the Propane Tank

Ensure that you carefully follow the manufacturer’s instructions to properly connect the propane tank for your portable grill. It’s important to prioritize propane safety precautions when handling and connecting the tank.

Here are some tips to help you connect your propane tank safely and effectively:

  • Before connecting the propane tank:

  • Make sure the grill is turned off and cool to the touch.

  • Inspect the propane tank for any damages or leaks. If you notice any, do not use the tank and contact a professional for assistance.

  • Connecting the propane tank:

  • Attach the regulator hose to the propane tank by screwing it on tightly. Ensure that the connection is secure.

  • Open the valve on the propane tank slowly, allowing the gas to flow into the grill.

  • Check for any gas leaks by applying a soapy water solution to the connections. If bubbles form, there is a leak. Turn off the gas immediately and tighten the connections or replace any faulty parts.

Remember to perform regular maintenance and cleaning of your propane tank and grill to ensure their longevity and safety. Regularly check for leaks, clean the grill grates, and remove any grease buildup. By following these propane safety precautions and maintenance and cleaning tips, you can enjoy a safe and reliable grilling experience.

Testing and Troubleshooting the Portable Grill

Troubleshooting the portable grill can help identify and resolve any issues that may arise during your grilling experience. To ensure your portable grill is in optimal condition, it is important to understand common problems and how to fix them.

One common issue is difficulty igniting the grill. If you’re having trouble getting the grill to start, first check the propane tank. Make sure it is properly connected and the valve is open. If the tank is fine, inspect the burner and clean it if necessary. Clogged burners can prevent the flow of gas, making it difficult to ignite. Additionally, check the ignition system. If the battery is dead or the wires are damaged, replace them.

Another common problem is uneven heat distribution. This can result in undercooked or burnt food. To fix this, check the burners for any blockages and clean them thoroughly. Additionally, make sure the burner tubes are properly aligned and not bent. Adjust the burner knobs to ensure even heat distribution across the cooking surface.

Regular maintenance is key to preventing common grill issues. Clean your grill after each use to remove any grease or food particles. Inspect the burners, ignitor, and propane tank regularly for any signs of wear or damage. Replace any faulty parts promptly to avoid further problems.


In conclusion, building a Nexgrill portable grill with one burner is a straightforward process that anyone can do with the right tools and materials. By following the step-by-step assembly instructions, properly installing the burner, connecting the propane tank, and testing the grill, you can ensure a successful grilling experience.

Remember to always prioritize safety and consult the user manual for any specific troubleshooting tips. Now, you’re ready to enjoy delicious grilled meals wherever you go!