How to Assemble Char Broil Commercial Infrared Grill

Are you ready to assemble your Char Broil Commercial Infrared Grill? Get started with this step-by-step guide that will walk you through the process.

Unbox the grill, check the contents, and gather your tools.

Then, follow the instructions to assemble the frame, install the burners, attach the grates and emitter plates, and connect the gas source.

Before you fire it up, don’t forget the final adjustments and safety checks.

Let’s get grilling!

Unboxing the Char Broil Commercial Infrared Grill

I’m currently unboxing the Char Broil Commercial Infrared Grill.

As you start unpacking the grill, you’ll notice that it comes with several components that need to be assembled for the initial setup.

The first thing you’ll find is the main body of the grill, which is the largest and heaviest part. Be cautious while handling it and make sure to have someone assist you if needed.

Next, you’ll see the cooking grates, which are essential for grilling your favorite foods. They are usually made of stainless steel or cast iron and should be placed inside the grill.

Additionally, there will be a drip tray that collects any grease or drippings, ensuring a cleaner grilling experience.

Don’t forget to attach the side shelves and the control panel, which houses the knobs and buttons for regulating the temperature.

Finally, you’ll need to connect the propane tank or natural gas line to provide fuel for the grill.

Following these steps during the initial setup will get you one step closer to enjoying delicious grilled meals on your Char Broil Commercial Infrared Grill.

Checking the Contents of the Grill Package

First, you’ll want to make sure to check the contents of your grill package to ensure that everything you need is included. This step is crucial in ensuring a smooth assembly process.

To do this, follow these steps:

  1. Carefully open the grill package and lay out all the components. Check for the main body of the grill, cooking grates, warming racks, and the infrared burners. These are the essential components that should be present.

  2. Inspect the grill parts for any damages. Look for any dents, scratches, or missing pieces. Pay close attention to the burner, as it is a crucial component for cooking. If you notice any damages, contact the manufacturer for replacement parts or assistance.

  3. Check for additional accessories. Some grills come with additional accessories like side burners, rotisserie kits, or covers. Make sure these accessories are included in the package and are in good condition.

Preparing the Necessary Tools for Assembly

Before you start assembling your char broil commercial infrared grill, it’s important to gather all the essential assembly tools. These tools will make the assembly process much smoother and efficient.

To help you stay organized, it’s also recommended to create a tool checklist to ensure you have everything you need before you begin.

Essential Assembly Tools

To assemble your Char Broil commercial infrared grill, you’ll need a set of essential assembly tools.

These tools will help you efficiently put together your grill and ensure a successful assembly process. The first tool you’ll need is a Phillips head screwdriver, which will be used to tighten screws and secure various parts of the grill.

Additionally, an adjustable wrench will come in handy for tightening nuts and bolts. A pair of pliers will be useful for gripping and holding small parts during assembly. Lastly, a rubber mallet will be needed to gently tap and secure larger pieces together.

Organizing Tool Checklist

Make sure you have all the necessary tools on your checklist in order to efficiently organize your assembly process. Tool organization is crucial for a smooth and hassle-free assembly experience. By having all your tools readily available and organized, you can save time and avoid frustration. Here is a checklist of essential tools for assembling your Char Broil Commercial Infrared Grill:

Tools Quantity
Screwdriver 1
Adjustable Wrench 1
Pliers 1
Allen Wrench Set 1

Having these tools at the ready will ensure that you can easily access them when needed, preventing any unnecessary delays during assembly. By efficiently organizing your tools, you can streamline the process and have your grill ready for use in no time.

Step-By-Step Guide to Assembling the Grill Frame

To begin assembling your char broil commercial infrared grill, gather the required tools such as a screwdriver, adjustable wrench, and pliers.

Make sure to have all the necessary grill parts organized and easily accessible before starting the assembly process.

Proper frame alignment is crucial for a sturdy and stable grill, so carefully follow the step-by-step instructions to ensure each part is correctly positioned and secured.

Required Tools for Assembly

You’ll need a set of pliers and a screwdriver to assemble the Char Broil commercial infrared grill. These tools are essential for a smooth assembly process. Here is a list of assembly instructions and some tips to make the process easier:

Required Tools Tips for Easy Assembly
Pliers Read the instructions carefully before starting.
Screwdriver Lay out all the parts in an organized manner.
Follow the step-by-step guide provided.
Use the correct size and type of screws.
Tighten all the screws securely.

With these tools and tips, you can easily assemble your Char Broil commercial infrared grill. Remember to take your time and double-check your work to ensure a successful assembly. Happy grilling!

Preparing the Grill Parts

Start by organizing the grill parts in a clear and systematic manner before beginning the assembly process. This will save you time and make the process smoother.

Start by laying out all the parts on a clean surface and grouping them together based on their function. Make sure to have all the necessary tools handy as well.

Once you have everything organized, you can move on to the assembly process. During this step, it’s important to follow the instructions provided by the manufacturer. This will ensure that you assemble the grill correctly and avoid any common assembly issues.

If you encounter any difficulties, refer to the troubleshooting section of the manual or contact customer support for assistance.

Regular grill maintenance is also crucial to keep your grill functioning properly and extend its lifespan.

Proper Frame Alignment

Once you’ve got all the parts laid out and organized, it’s important to ensure proper frame alignment for a sturdy and secure grill assembly.

Start by checking if the frame is level. Use a level tool to ensure that it is balanced and not slanted. Adjust the legs or support bars accordingly to achieve a level frame.

Once the frame is level, secure it in place. Make sure all the bolts, screws, and fasteners are tightened to prevent any wobbling or movement. Double-check that all the joints and connections are secure.

This will ensure stability and prevent any accidents while using the grill. Take your time to align and secure the frame properly, and you’ll have a solid foundation for your grill assembly.

Installing the Infrared Burners in the Grill

To install the infrared burners in the grill, simply connect the wires to the designated ports. It’s a straightforward process that can be done in a few easy steps. Here’s a quick guide to help you get started:

  • Prepare the Grill: Before installing the infrared burners, make sure your grill is clean and free from any debris. This will ensure optimal performance and prevent any potential issues.

  • Locate the Burner Ports: Look for the designated ports on the grill where the infrared burners will be installed. They are typically located on the back or sides of the grill.

  • Connect the Wires: Take the wires from the infrared burners and connect them securely to the designated ports. Make sure the connections are tight to ensure proper functioning.

  • Test the Burners: Once the installation is complete, it’s a good idea to test the burners to ensure they are working properly. Turn on the grill and check if the infrared burners are heating up evenly and producing a consistent flame.

By following these simple steps, you can easily install the infrared burners in your grill and enjoy their benefits.

Remember to regularly clean and maintain your infrared burners to prolong their lifespan and troubleshoot any common issues that may arise.

Attaching the Cooking Grates and Infrared Emitter Plates

Now that you’ve successfully installed the infrared burners in your Char Broil Commercial Infrared Grill, it’s time to move on to the next step. Let’s start by attaching the cooking grates and infrared emitter plates.

To begin, locate the cooking grates and place them on top of the burners. Make sure they are aligned properly and fit securely into place. The cooking grates are designed to distribute heat evenly, allowing for optimal cooking results.

Next, you’ll need to attach the infrared emitter plates. These plates are essential for efficiently radiating heat throughout the grill. Simply slide the plates into the designated slots above the burners, ensuring they are firmly in place.

While you have the grates and emitter plates out, take a moment to clean them. Use a grill brush to remove any debris or residue from previous use. This will help maintain the longevity of your cooking grates and ensure a clean cooking surface.

Lastly, if your grill comes with a warming rack, attach it now. The warming rack is perfect for keeping cooked food warm while you finish grilling other items.

With the cooking grates, infrared emitter plates, and warming rack securely in place, your Char Broil Commercial Infrared Grill is now fully assembled and ready to be fired up for your next grilling adventure. Happy grilling!

Connecting the Gas Source to the Grill

First, check that the gas source valve is in the off position before connecting it to your grill. This is an important step to ensure safety and prevent any gas leaks. Once you have confirmed the valve is off, you can proceed with connecting the gas line to your grill.

To make it easier for you to understand the process, here’s a simple table that outlines the steps to connect the gas line:

Steps Troubleshooting Tips
1. Locate the gas inlet – Ensure the gas line is not kinked or damaged
on your grill – Check if the gas source valve is fully open
– Verify that the gas line is properly connected
2. Attach the gas line – Make sure the connection is secure and tight
to the gas inlet – Inspect for any gas leaks using a soapy water solution
– If you detect a leak, immediately turn off the gas
3. Turn on the gas – Slowly open the gas source valve
source valve – Listen for any hissing sounds indicating a leak
– If you hear a hiss, turn off the gas immediately

Final Adjustments and Safety Checks Before Using the Grill

Before using the grill, it’s important to double-check that all the knobs are in the off position and that the grill is properly cleaned. Once you have ensured these safety precautions, you can proceed to make the final adjustments before firing up your char broil commercial infrared grill.

First, check the propane tank and make sure it is securely attached to the grill. Confirm that the gas lines are properly connected and there are no leaks. You can do this by applying a solution of soapy water to the connections and looking for any bubbles. If you see bubbles forming, there is a leak, and you should not use the grill until it is fixed.

Next, ignite the grill and let it preheat for about 10 to 15 minutes. This will allow the burners to warm up and ensure even cooking. While the grill is preheating, inspect the cooking grates and remove any remaining debris or residue from previous use.

Finally, adjust the temperature to your desired setting using the control knobs. Keep in mind that different foods require different heat levels, so make sure to set the temperature accordingly.


In conclusion, assembling the Char Broil Commercial Infrared Grill is a straightforward process that can be easily accomplished with the right tools and following the step-by-step guide provided.

By unboxing the grill, checking the contents, and preparing the necessary tools, you can successfully assemble the grill frame, install the infrared burners, attach the cooking grates and emitter plates, and connect the gas source.

Remember to perform final adjustments and safety checks before using the grill to ensure a safe and enjoyable cooking experience.